Calldene Structural Timber Solutions, one of the South East’s most experienced structural timber engineering specialists, has completed the latest investment phase at its Dover Trussed Roof Company site with a £60k premise modification to increase production capacity and support truss assembly.
By increasing ceiling height to an existing production facility, the investment provides a dedicated space for truss assembly, enabling more efficient use of the current building footprint. This intelligent engineering boosts manufacturing capabilities by improving assembly capacity and increasing Calldene’s overall production output by 20%.
The expansion creates a new space for truss assembly and is also a crucial investment in safer working practices and improved conditions, enabling further efficiency in the production process. The combination of reduced manual handling and increased circulation capacity will contribute to higher productivity and smoother workflows.
Les Fuller, Managing Director at Calldene Structural Timber Solutions, said: “This expansion is an important step in our ongoing investment programme. It’s about creating a safer, more efficient working environment at Dover Trussed Roof Company while increasing capacity and capability – so we can continue to improve availability, lead times and service for customers across the South of England.”
The latest investment aligns with Calldene’s continual improvement path for long-term business strategy and growth, strengthening its position within the structural timber market. Fully operational from March 2026, the site expansion is set to increase product flexibility and scope, benefiting customers served by Calldene’s Canterbury and Lancing operations. In many cases, the additional capability will also reduce the need for ‘two-piece’ frames, helping to cut costs and delivery times while improving structural integrity and installation efficiency for clients.
The building expansion follows Calldene’s recent investment in its first dedicated delivery vehicle, as the business continues to prioritise improvements in capacity, efficiency and customer service. Serving both company’s production sites, Dover Trussed Roof Company and Triad Timber Components, this new truss truck improves delivery services and capabilities to customers across Southern England.
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